Because Portland Cement is very caustic, before beginning a project the following Safety Precautions should be taken:
- Always wear heavy weight rubber gloves that cover your hands and forearms
- Always wear long sleeve shirts and long pants
- Always wear a fine particle dust mask when measuring and mixing the cement
- Always wear protective eyewear or a full face sheild until project is completed
- Work outside or in a well ventilated area
You will need to purchase:
- Portland Cement (DO NOT purchase concrete. Portland Cement is an ingredient in concrete)
- Vermiculite and/or Perlite
- Mixing Bucket or Wheelbarrel (depending on the size of the project)
- Forms (Prebuilt forms made of Melamine MDF, plastic containers, heavy weight cardboard lined with heavy weight plastic garbage bags all work well)
There are many recipe's that you can use to make Hypertufa. I prefer the following recipe as it is very strong:
- 1 part perlite or vermiculite
NOTE: Using a 32 ounce measuring container, one batch of the above recipe will yeild enough finished product to make a small pot.
- Wearing your safety mask and gloves, measure the above ingredients based on the size of your project.
- Mix the dry ingredients using your garden hoe until evenly blended.
- Start adding water, a little at a time, mixing thoroughly until mixture is not crumbly or saturated, and a ball can be formed in your hand.
- Allow mixture to sit for 10 minutes and recheck the consistancy of the mixture prior to starting your project.
- Line container or mold with a heavy plastic garbage bag (will result in textured finish) and/or spray mold with WD40 or Silicone Spray for easy release
- Press mixture into your mold, keeping a consistant 1 1/2 to 2 inch thickness
- Vibrate or tap mold with rubber mallot to remove air pockets and allow mixture to settle half way through and upon completion of forming your project.
- Lightly mist the wet, molded project with water
- Cover the wet project with heavy plastic and allow to cure for one to three days, however check the project each day, misting and recovering until ready to unmold.
- After your project is unmolded, leave uncovered out in the elements, in a shady location, for one month, wetting the project with water every other day if it has not rained.

**COMING SOON - VIDEO INSTRUCTIONS**